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IBM Mobile Systems S09N-8590-00 

ThinkPad 240 

Hardware Maintenance Manual 

December 2000 



Before using this information and the product it supports, 
be sure to read the general information under "Read This 
First" on page 1 . 



Second Edition (October 1999) 

The following paragraph does not apply to the United 
Kingdom or any country where such provisions are 
inconsistent with local law: 

INTERNATIONAL BUSINESS MACHINES CORPO- 
RATION PROVIDES THIS PUBLICATION "AS IS" 
WITHOUT ANY WARRANTY OF ANY KIND, EITHER 
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED 
TO, THE LIMITED WARRANTIES OF 
MERCHANTABILITY OR FITNESS FOR A PARTICULAR 
PURPOSE. Some states do not allow disclaimers or 
express or implied warranties in certain transactions; there- 
fore, this statement may not apply to you. 

This publication could include technical inaccuracies or 
typographical errors. Changes are periodically made to the 
information herein; these changes will be incorporated in 
new editions of the publication. IBM may make improve- 
ments or changes in the products or the programs 
described in this publication at any time. 

It is possible that this publication may contain references 
to, or information about, IBM products (machines and pro- 
grams), programming, or services that are not announced 
in your country. Such references or information must not 
be construed to mean that IBM intends to announce such 
IBM products, programming, or services in your country. 

Requests for technical information about IBM products 
should be made to your IBM Authorized Dealer or your 
IBM Marketing Representative. 

© Copyright International Business Machines Corpo- 
ration 1999. All rights reserved. Note to US Government 
Users — Documentation related to restricted rights — Use, 
duplication, or disclosure is subject to restrictions set forth 
in GSA ADP Schedule Contract with IBM Corp. 



Contents 

ThinkPad 240 Hardware Maintenance Manual . . 1 

Read This First 1 

What to Do First 2 

How to Disable the Password 3 

Product Overview 4 

Fn Key Combinations 5 

Status Indicators 6 

Checkout Guide 7 

Audio Checkout 8 

Fan ASM Checkout 8 

Keyboard and Auxiliary Input Device Checkout . 9 

Memory Checkout 9 

Modem Board Checkout 10 

Power System Checkout 10 

TrackPoint Checkout 12 

I/O Ports Checkout 13 

Power Management Features 13 

Symptom-to-FRU Index 16 

Numeric Error Codes 16 

Error Messages 18 

No Beep Symptoms 19 

LCD-Related Symptoms 19 

Keyboard-Related Symptoms 19 

Indicator-Related Symptoms 19 

Power-Related Symptoms 20 

PC Card (PCMCIA)-Related Symptoms 20 

Speaker-Related Symptoms 20 

Power Management-Related Symptoms 20 

Peripheral-Device-Related Symptom 21 

Intermittent Problems 21 

Undetermined Problems 22 

CE Utility Program Diskette 23 

Writing the VPD Data 23 

Flash UUID 23 

Running the Diagnostics 23 

FRU Removals and Replacements 24 

FRU Service Procedures 24 

1010 Battery ASM 26 

1020 Hard Disk Drive 27 

1030 Keyboard 28 

1040 Modem Card 30 

1050 DIMM Card 31 

1060 LCD Unit ASM 32 

1070 Upper Cover ASM 34 

1080 Speaker ASM 36 

1085 Select Button ASM 37 

1090 Cable ASM and Cable ASM LED-R .... 38 

1100 Fan ASM 39 

1110 Modem Cable ASM 41 

1120 Water Channel ASM 42 

1 1 30 System Board 43 

Contents Mi 



1 1 35 Rear Bracket 45 

1140 PCMCIA Slots 46 

1150 LCD Bezel ASM 47 

1160 LCD Inverter ASM 48 

1170 LCD Panel ASM (LCD Type A and B) ... 49 

1180 LCD FPC ASM (LCD Type A) 51 

1185 LCD FPC ASM (LCD Type B) 52 

1190 Hinge ASM 53 

Computer Parts Listing 54 

LCD Unit Parts Listing (LCD Type A) 58 

LCD Unit Parts Listing (LCD Type B) 59 

Service Tools 59 

Notices 61 

Trademarks 61 



iv ThinkPad 240 



ThinkPad 240 Hardware 
Maintenance Manual 

About This Manual 

This manual contains service and reference information for 
the IBM ThinkPad 240 products. Use this manual along 
with the diagnostics tests to troubleshoot problems effec- 
tively. 

There are two models of LCD panel used with the 
ThinkPad 240: LCD Type A and LCD Type B. Check the 
last five letters of the unit's serial number you are servicing 
to determine the model. 

LCD Type A: 

All ThinkPad 240 computers that have serial numbers 
whose last five alphanumeric characters are "00001" to 
"YZZZZ" are fitted with Type A panels. 

Note: The number range is from 00001 to 99999, and the 
letter range is from AAAAA to YZZZZ. 

LCD Type B: 

All ThinkPad 240 computers that have serial numbers 
whose last five letters are "ZAAAA" to "ZZZZZ" are fitted 
with Type B panels. 

The servicer need only check the fifth letter from the end. 
If the fifth letter from the end is "0 — Y" (inclusive), then 
the LCD panel is Type A. If the fifth letter from the end is 
"Z", then the LCD panel is Type B. 

The manual is divided into sections as follows: 

• The introduction section provides general information, 
guidelines, and safety information required to service 
computers. 

• The product-specific section includes service, refer- 
ence, and product-specific parts information. 

This manual is intended for trained servicers who are 
familiar with ThinkPad products. Use this manual along 
with the PC Doctor to troubleshoot problems effectively. 

Read This First 

Before you go to the checkout guide, be sure to read this 
section. 

Important Notes 

• Only certified trained personnel should service 
the computer. 

• Read the entire FRU service procedures before 
replacing any FRUs. 

ThinkPad 240 1 



• Use new nylon-coated screws when you replace 
FRUs. 

• Be extremely careful during write operations such 
as copying, saving, or formatting. Drives in the 
computer that you are servicing might have been 
rearranged or the drive startup sequence might have 
been altered. If you select an incorrect drive, data or 
programs might be overwritten. 

• Replace FRUs only for the correct model. When 
you replace a FRU, make sure the model of the com- 
puter and FRU part number are correct by referring to 
the FRU parts list. 

• A FRU should not be replaced because of a 
single, unreproducible failure. Single failures can 
occur for a variety of reasons that have nothing to do 
with a hardware defect, such as: cosmic radiation, 
electrostatic discharge, or software errors. FRU 
replacement should be considered only when a recur- 
ring problem exists. If this is suspected, clear the 
error log and run the test again. Do not replace any 
FRUs if log errors do not reappear. 

Be careful not to replace a non-defective FRU. 

What to Do First 

The servicer must include the following in the parts 
exchange form or parts return form that is attached to the 
returned FRU: 

1. Name and phone number of servicer 

2. Date of service 

3. Date when part failed 

4. Date of purchase 

5. Failure symptoms, error codes appearing on the 
display, and beep symptoms 

6. Procedure index and page number in which the failing 
FRU was detected 

7. Failing FRU name and part number 

8. Computer type, model number and serial number 

9. Customer's name and address 

Before checking problems with the computer, determine 
whether or not the damage applies to the warranty by 
referring to the following: 

Note for Warranty: During the warranty period, the cus- 
tomer may be responsible for repair costs if the computer 
damage was caused by misuse, accident, modification, 
unsuitable physical or operating environment, or improper 
maintenance by the customer. The following list provides 
some common items that are not covered under warranty 



ThinkPad 240 



and some symptoms that may indicate that the system 
was subjected to stresses beyond normal use: 

The following is not covered under warranty: 

LCD panel cracked by applying excessive force or 
from being dropped 

Scratched (cosmetic) parts 

Cracked or broken plastic parts, broken latches, 
broken pins, or broken connectors caused by exces- 
sive force 

Damage caused by liquid spilled into the system 

Damage caused by the improper insertion of a PC 
Card or the installation of an incompatible card 

Damaged or bent PC Card eject button 

Fuses blown by attachment of a non-supported 
device 

Forgotten computer password (making the computer 
unusable) 

The following symptoms might indicate damage caused by 
non-warranted activities: 

• Missing parts might be a symptom of unauthorized 
service or modification. 

• Hard disk drive spindles can become noisy from 
being subjected to excessive force or from being 
dropped. 

How to Disable the Password 

There are three passwords used at a typical customer site: 
the Supervisor Password, the hard disk drive password, 
and the Power On password. 

• Power On password: 

1 . Power off the computer. 

2. Remove the battery pack and AC Adapter. 

3. Open the keyboard and disconnect the keyboard 
connector from the system board, see "1030 
Keyboard" on page 28. 

4. Short the jumper JP1 . See the following figure: 



ThinkPad 240 




5. Close the keyboard. 

6. Power on the computer and wait until POST 
ends. 

7. Verify that the password prompt does not 
appear. 

Supervisor and hard disk drive passwords: 

The Supervisor Password and hard disk drive pass- 
word are security features that are used to protect the 
system and the hard disk drive data from unauthor- 
ized access. No overriding capability is provided, so it 
cannot be replaced if they are forgotten. If the cus- 
tomer forgets the Supervisor Password, the system 
board must be replaced. If the customer forgets the 
hard disk drive password, the hard disk drive must be 
replaced. 



Product Overview 

The following shows an overview of the system features of 
the ThinkPad 240 computer. 



Feature 


Description 


Processor 


Intel** Celeron** processor 
366 MHz, 128KB L2 cache 


Bus architecture 


PCI Bus 


Memory 


64 MB SDRAM onboard only 

32 MB, 64 MB or 128 MB DIMM 
card (max. 192 MB) 


BIOS ROM 


up to 512 Kbytes 


Video 


• 10.4-inch, 16M colors, 

800x600 pixel TFT color LCD 



ThinkPad 240 



Feature 


Description 


Audio 




16-bit audio 
Internal speaker 
Internal microphone 


Hard disk drive 




3.2/6.4GB, 2.5-inch, IDE 
interface 


I/O ports 




External monitor 

Headphone/line-out 

Line-in 

Microphone-in 

Mouse/keyboard 

Parallel 

Serial 

USB 

RJ11 

External diskette drive 


Infrared transfer 


IrDA 1.1 


Internal modem 


56Kbps (depends on the model) 


PC Card (PCMCIA) 


One Type II 
CardBus support 


AC Adapter 


56-Watt type 



Fn Key Combinations 

The following table shows the Fn key and function key 
combinations and their corresponding functions. 

The Fn key works independently of the operating system. 
The operating system obtains the status through the 
system management interface to control the system. 



Fn + 


Result 


F3 


Standby mode 


F4 


Suspend mode 


F5 


Decrease brightness 


F6 


Increase brightness 


F7 


Switch between the LCD, the external monitor, 
and both the LCD and external monitor. 


F8 


Switch power mode 


F9 


Hibernation mode 


F10 


Print screen 


F11 


Scroll lock 


F12 


Pause 


(zero) 


Activates the system request function 


(minus) 


Enables the numeric keypad 


= 


Signals a break 



ThinkPad 240 



Fn + 


Result 


Up 
arrow 


Page up 


Down 
arrow 


Page down 


Left 
arrow 


Home 


Right 
arrow 


End 


Insert 


Decreases the internal speaker volume 


Delete 


Increases the internal speaker volume 


Back- 
space 


Mutes the internal speaker 



Status Indicators 

The system status LED indicators show the current com- 
puter status. The following shows the location of each indi- 
cator symbol and the meaning of each indicator. 







Symbol 


Color 


Meaning 


(1) Battery status 


Green 


Enough battery power 
remains for operation. 


Blinking 
orange 


The battery pack needs 
to be charged. 


Orange 


The battery pack is being 
charged. 


(2) Suspend 
mode 

L 


Green 


The computer is in 
suspend mode. 


Blinking 
green 


The computer is entering 
suspend mode. 



ThinkPad 240 



Symbol 


Color 


Meaning 


(3) Drive in use 

8 


Orange 


Data is being read from 
or written to the hard 
disk drive. Do not enter 
hibernation mode or 
power off the computer 
when this indicator is on. 


(4) Numeric lock 


Green 


The numeric keypad on 
the keyboard is enabled. 
You enable or disable 
the keypad by pressing 
and holding the Fn key, 
and pressing the NumLk 
key. For details, see the 
User's Reference. 


(5) Caps lock 

4} 


Green 


Caps Lock mode is 
enabled. All alphabetic 
characters (A-Z) are 
entered in capital letters 
without the Shift key 
being pressed. You 
enable or disable the 
Caps Lock mode by 
pressing and holding the 
Fn key, and pressing the 
Caps Lock key. 


(6) Scroll lock 
CD 


Green 


Scroll Lock mode is 
enabled. The Arrow 
keys can be used as 
screen-scroll function 
keys. The cursor cannot 
be moved with the 
Arrow keys. Not all 
application programs 
support this function. 
You enable or disable 
Scroll Lock mode by 
pressing and holding the 
Fn key, and pressing the 
ScrLk key. 


(7) Power on 

© 


Green 


The computer is opera- 
tional. This indicator is 
always on when the 
computer is on and not 
in suspend mode. 



Checkout Guide 

Use the following procedure as a guide for computer prob- 
lems. 

Note: The diagnostic tests are intended to test only IBM 
products. Non-IBM products, prototype cards, or 
modified options can give false errors and invalid 
system responses. 



ThinkPad 240 



1 . Obtain the failing symptoms in as much detail as pos- 
sible. 

2. Verify the symptoms by attempting to recreate the 
failure by running the diagnostic test or by repeating 
the same operation. 

Note: To run the diagnostics, refer to "Running the 
Diagnostics" on page 23 

3. Use the following table with the verified symptom to 
determine which page to go to. Search the symptoms 
column and find the description that best matches 
your symptom; then go to the page shown in the "Go 
to" column. 



Symptoms (Verified) 


Goto 


Power failure. (The 


"Power System Checkout" 


power-on indicator does not 


on page 10, then use table 


go on or stay on.) 


in "Power-Related 




Symptoms" on page 20. 


POST does not complete. 


"Symptom-to-FRU Index" on 


No beeps or error 


page 16, then use table in 


codes/messages are indi- 


"No Beep Symptoms" on 


cated. 


page 19. 


POST beeps, but no error 


"Symptom-to-FRU Index" on 


codes are displayed. 


page 16. 


POST detected an error and 


"Symptom-to-FRU Index" on 


displayed numeric error 


page 16, then use table in 


codes. 


"Numeric Error Codes" on 




page 16. 


The diagnostic test detected 


"Running the Diagnostics" 


an error and displayed a 


on page 23. 


FRU code. 




Other symptoms (such as 


"Symptom-to-FRU Index" on 


LCD display problems). 


page 16. 


Symptoms cannot be recre- 


Use the customer-reported 


ated (intermittent problems). 


symptoms, and go to 




"Symptom-to-FRU Index" on 




page 16. 



Audio Checkout 

Do as follows: 

1. Boot from the diagnostics diskette and start the 
program. 

2. Go to Interactive Tests on the main menu and select 
the Internal Speaker test. 

3. If no sound is heard, replace the speaker. 

Fan ASM Checkout 

To check the fan ASM, do the following: 

1. Boot from the diagnostics diskette and start the 
program. 



8 ThinkPad 240 



2. Go to Diagnostics on the main menu and select 
Other Devices. 

3. Follow the description in the window. If the test 
detects a fan ASM problem, replace the fan. 

Keyboard and Auxiliary Input Device 
Checkout 

Note: Remove the external keyboard if the internal key- 
board is to be tested. 

If the internal keyboard does not work or an unexpected 
character appears, make sure that the flexible cable 
extending from the keyboard is correctly seated on the 
connector. 

If the keyboard cable connection is correct, run the Key- 
board Test. See "Running the Diagnostics" on page 23 for 
details. 

If the test detects a keyboard problem, do the following 
one at a time to correct the problem. Do not replace a non- 
defective FRU. 

1. Replace the keyboard. 

2. Replace the system board. 

The following auxiliary input devices are supported for this 
computer: 

• Numeric keypad 

• Mouse (PS/2 compatible) 

• External keyboard (with keyboard/mouse cable) 

If any of these devices do not work, reseat the cable con- 
nector and repeat the failing operation. 

If the problem does not reoccur, replace the device and 
then the system board. 

Memory Checkout 

DIMM are available for increasing memory capacity. 



Onboard (MB) 


Slot (MB) 


Total Memory 
(MB) 


32 





32 


32 


32 


64 


32 


64 


96 


32 


128 


160 


64 





64 


64 


32 


96 


64 


64 


128 


64 


128 


192 



ThinkPad 240 9 



Memory errors might stop system operation, show error 
messages on the screen, or hang the system. 

Use the following procedure to isolate memory problems: 

1 . Turn off the computer and remove any installed DIMM 
from its slot. 

2. Boot from the diagnostics diskette and start the 
program. 

3. Go to Diagnostics on the main menu and select 
Memory Test.lf an error appears, replace the system 
board. 

4. Turn off the computer and reinstall the DIMM; then 
turn on the computer. Verify the memory size; then 
test the memory. If an error appears, replace the 
DIMM. 

Note: Make sure that the DIMM is properly installed into 
the connector. A loose connection can cause an 
error. 

Modem Board Checkout 

Do the following to isolate the problem to the system 
internal modem: 

1. Boot from the diagnostics diskette and start the 
program. 

2. Go to Diagnostics on the main menu and select 
Other Devices. 

3. Follow the description in the window. 

4. If the test detects a modem problem, replace the 
modem card. 

Power System Checkout 

To verify the symptom of the problem power on the com- 
puter using each of the following power sources: 

1. Remove the battery ASM. 

2. Connect the AC Adapter and check that power is sup- 
plied. 

3. Disconnect the AC Adapter and install the charged 
battery ASM; then check that power is supplied by the 
battery ASM. 

If you suspect a power problem, refer to the appropriate 
power supply check listed below: 

• "Checking the AC Adapter" on page 1 1 

• "Checking the Operational Charging" on page 1 1 

• "Checking the Battery ASM" on page 1 1 



10 ThinkPad 240 



Checking the AC Adapter: You are here 

because the computer fails only when the AC Adapter is 
used: 

• If the power-on indicator does not turn on, check the 
power cord of the AC Adapter for correct continuity 
and installation. 

• If the operational charge does not work, go to 
"Checking the Operational Charging." 

Unplug the AC Adapter cable from the computer and 
measure the output voltage at the plug of the AC Adapter 
cable. See the following figure. 




Pin 


Voltage (V dc) 


1 


+15.5 to +17.0 


2 


Ground 



If the voltage is not correct, replace the AC Adapter. 

If the voltage is within the range, do the following: 

• Replace the system board. 

• If the problem is not corrected, go to "Undetermined 
Problems" on page 22 

Note: An audible noise from the AC Adapter does not 
always indicate a defective adapter. 

Checking the Operational Charging: To 

check operational charging, use a discharged battery pack 
(battery ASM) or a battery ASM that has less than 50% of 
the total power remaining when installed in the computer. 

Perform operational charging. If the battery status indicator 
does not turn on, remove the battery ASM and let it return 
to room temperature. Reinstall the battery ASM. 

If the charge indicator still does not turn on, replace the 
battery ASM. If the charge indicator still does not turn on, 
replace the system board. Then reinstall the battery ASM. 
If the reinstalled battery ASM is not charged, go to the next 
section. 

Checking the Battery ASM: Do the following: 

1 . Power off the computer. 

2. Remove the battery ASM and measure the voltage 
between battery terminals 1 (+) and 5(-). See the fol- 
lowing figure: 

ThinkPad 240 11 




Note: Signal lines, not used in these steps, are used 
for communications between the system and 
the battery. 

3. If the voltage is less than 10.6V, the battery ASM has 
been discharged, recharge the battery ASM. If the 
voltage is still less than 10.6V, replace the battery. 

TrackPoint Checkout 

If the external mouse is connected, the TrackPoint does 
not work. In this case, please detach the external mouse to 
check the TrackPoint. 

If this does not correct the TrackPoint problem, continue 
with the following: 

After you use the TrackPoint, the pointer drifts on the 
screen for a short time. This self-acting pointer movement 
can occur when a slight, steady pressure is applied to the 
TrackPoint pointer. This symptom is not a hardware 
problem. No service actions are necessary if the pointer 
movement stops in a short period of time. 

If a click button problem or pointing stick problem occurs, 
do the following: 

1. Boot from the diagnostics diskette and start the 
program. 

2. Go to Interactive Tests on the main menu and select 
Mouse. 

3. Follow the instructions in the message window. 

If either the pointing stick or the click button does not work, 
do the following actions one at a time to correct the 
problem. Do not replace a non-defective FRU. 

1 . Reseat the keyboard Touchbutton cables. 

2. Replace the keyboard. 

3. Replace the system board. 



12 ThinkPad 240 



I/O Ports Checkout 

Note: Be sure to enable the serial and parallel ports in 

the BIOS setup utility before performing diagnostics 
tests on the I/O ports. 

Also, be sure to write down the I/O address for the 
serial port to identify the port in the diagnostic test. 

Do perform a diagnostics checkout on the I/O ports: 

1. Boot from the diagnostics diskette and start the 
program. 

2. Go to Diagnostics on the main menu and select 
Serial Ports or Parallel Ports. 

Note: If you want to do a check on the infrared port, 
select Serial Ports. 

3. In the Serial Port Test Category, you can check four 
items: 

• Registers and Interrupts 

• Internal Loopback 

• External Loopback 

• FIFO Buffers (16550A) 

Move the cursor to the item you want to check, and 
press Enter. Then follow the instructions on the 
screen. 

Note: To do an External Loopback test, you must 
have a Loopback plug. 

4. In the Parallel Port Test Category, you can check two 
items: 

• Command And Data Port 

• External Loopback And IRQ 

Move the cursor to the item you want to check, and 
press Enter. Then follow the instructions on the 
screen. 

Note: To do an External Loopback And IRQ test, 
you must have a Loopback plug. 

Power Management Features 

Three power management modes are available in the com- 
puter system to reduce power consumption and to prolong 
battery life. 

Standby Mode: In standby mode, the following 
occurs: 

• The LCD backlight turns off. 

• The hard disk drive motor stops. 

Events that cause the computer to enter standby mode: 

• Standby mode requested by the Fn key (Fn+F3). 



ThinkPad 240 13 



The computer exits standby and resumes operation when 
any key is pressed. 

Suspend Mode: In suspend mode, the following 
occurs: 

• The LCD is powered off. 

• The hard disk drive is powered off. 

• The CPU stops. 

Events that cause the computer to enter suspend mode: 

• Suspend mode requested by the Fn key (Fn+F4). 

• The Lid is closed. 

• The specified time has elapsed. 

• Battery low occurs and hibernation conditions are 
insufficient. 

Note: When battery is low, the battery status indi- 
cator blinks orange. 

Note: In the IBM BIOS Setup Utility, the computer can be 
set to suspend when the lid is closed. 

The following events cause the computer to resume opera- 
tion from suspend mode: 

• The Lid is opened. 

• The real time clock alarm is signaled. 

• The ring indicator (Rl) is signaled by a PC Card 
device or the internal modem. 

• The Fn key is pressed. 

• Power switch is pressed. 

The computer also exits suspend mode when the battery is 
critically low or timer conditions are satisfied for entering 
hibernation mode. 

Hibernation Mode: For Windows NT user: 

A Windows NT user cannot create a hibernation file in a 
Windows NT system that uses the NTFS format system. If 
you want to use hibernation mode, you should reinstall 
Windows NT with a FAT format system. Also, if boot 
manager is installed, the computer cannot enter 
hibernation mode. 

Note: Before using hibernation mode, you need a 
hibernation file. 

In hibernation mode, the following occurs: 

• The system status, RAM, VRAM, and setup data are 
stored on the hard disk. 

• The system is powered off. 

Events that cause the computer to enter hibernation mode: 

• Hibernation mode requested by function key (Fn+F9). 

14 ThinkPad 240 



• Timer conditions are satisfied in suspend mode when 
hibernate by timer is enabled. 

• A critically low battery condition occurs. 

• The power switch is pressed. (BIOS Setup) 

The computer exits hibernation mode and resumes opera- 
tion when the power-on switch is pressed. When power is 
turned on, the hibernation file in the boot record on the 
hard disk drive is read and the system status is restored 
from the hard disk drive. 

The power switch must be pressed to cause the computer 
to resume operation from hibernation mode. 

How to Create the Hibernation Function: Do as 

follows: 

• Turn off the computer. 

• Insert the hibernation utility diskette into the diskette 
drive (you can create the diskette using the Diskette 
Factory). 

• Turn on the computer. 

• Follow the instructions on the screen. 

Note: If you change the memory size, you need to 
recreate the hibernation file or partition. For 
partition-based hibernation, use the hibernation 
utility to delete the partition first before creating a 
new one. 



ThinkPad 240 15 



Symptom-to-FRU Index 

The Symptom-to-FRU Index lists the symptoms and errors 
and the possible causes. The most likely cause is listed 
first. 

Note: Perform the FRU replacement or actions in the 
sequence shown in the FRU/Action columns. If a 
FRU replacement does not solve the problem, put 
the original part back in the computer. Do not 
replace a non-defective FRU. 

This index can also be used to help you decide the next 
possible FRUs to be replaced when servicing a computer. 

Numeric error codes show the errors detected in POST or 
system operation (runtime). In the following error codes, X 
can be any number. If no codes are available, use narra- 
tive symptoms. 

If the symptom is not listed, go to "Undetermined 
Problems" on page 22. 

Note: For IBM devices not supported by diagnostic codes 
in this ThinkPad computer, see the manual for that 
device. 

Numeric Error Codes 

The following is a list of the message that the BIOS can 
display. Most of them occur during POST. Some of them 
display information about a hardware device, e.g., the 
amount of memory installed. Others may indicate a 
problem with a device, such as the way it has been config- 
ured. Following the list are explanations of the messages 
and remedies for reported problems. 

If the system fails after you make changes in the Setup 
menus, reset the computer, enter Setup and install Setup 
defaults or correct the error. 



Symptom/Error 


FRU/Action in Sequence 


0200 


1 . Reseat hard disk drive. 


Failure Fixed 


2. Load Setup Defaults in BIOS Setup 


Disk 


Utility. 




3. Hard disk drive 




4. System board 


0211 


Go to "Keyboard and Auxiliary Input 


Stuck Key 


Device Checkout" on page 9. 


0211 


Go to "Keyboard and Auxiliary Input 


Keyboard 


Device Checkout" on page 9. 


error 




0212 


Go to "Keyboard and Auxiliary Input 


Keyboard 


Device Checkout" on page 9. 


Controller 




Failed 





16 ThinkPad 240 



Symptom/Error 


FRU/Action in Sequence 


0213 


Unlock external keyboard. 


Keyboard 




locked — 




Unlock key 




switch 




0220 


Load Setup Defaults in BIOS Setup Utility. 


Monitor type 




does not 




match CMOS 




— Run Setup 




0230 


System board 


Shadow RAM 




Failed at 




offset:nnnn 




0231 


1. DIMM 


System RAM 


2. System board 


Failed at 




offset:nnnn 




0232 


1. DIMM 


Extended 


2. System board 


RAM Failed 




at offsetinnnn 




0250 


System board 


System 




battery is 




dead 




0251 


System board 


System 




CMOS 




checksum 




bad — 




Default con- 




figuration 




used 




0260 


1 . Run BIOS Setup Utility to reconfigure 


System timer 


the system, then reboot the system. 


error 


2. System board 


0270 


1 . Run BIOS Setup Utility to reconfigure 


Real time 


the system, then reboot the system. 


clock error 


2. System board 


0280 


1 . Load Setup Defaults in the BIOS 


Previous boot 


Setup Utility. 


incomplete — 


2. System board 


Default con- 




figuration 




used 





ThinkPad 240 17 



Symptom/Error 


FRU/Action in Sequence 


0281 

Memory size 
found by 
POST dif- 
fered from 
CMOS 


1 . Load Setup Defaults in the BIOS 
Setup Utility. 

2. DIMM 

3. System board 


02D0 
System 
cache error 
— Cache dis- 
abled 


System board 


02F0 
CPU ID: 


System board 


02F5 
DMA Test 
Failed 


1. DIMM 

2. System board 


02F6 

Software NMI 
Failed 


1. DIMM 

2. System board 


02F7 

Fail-Safe 
Timer NMI 
Failed 


1. DIMM 

2. System board 



Error Messages 



Symptom/Error 


FRU/Action in Sequence 


Device 

Address Con- 
flict 


1 . Load Setup Defaults in BIOS Setup 
Utility. 

2. System board 


Allocation 
Error for: 
device 


1 . Load Setup Defaults in BIOS Setup 
Utility. 

2. System board 


Failing Bits: 
nnnn 


1. DIMM 

2. System board 


Invalid 

System Con- 
figuration 
Data 


System board 


I/O device 
IRQ conflict 


1 . Load Setup Defaults in BIOS Setup 
Utility. 

2. System board 


Operating 
system not 
found 


1 . Enter BIOS Setup Utility and see if 
the hard disk drive and diskette drive 
A: are properly identified. 

2. Hard disk drive 

3. System board 



18 ThinkPad 240 



No Beep Symptoms 



Symptom/Error 


FRU/Action in Sequence 


No beep, power-on 
indicator on, LCD 
blank, no POST 




• Ensure every connector is 
connected tightly and cor- 
rectly. 

• DIMM 

• System board 


No beep, power-on 
indicator off, LCD 
blank during POST 




Battery ASM 
AC Adapter 
• System board 


No beep, power-on 
indicator on, LCD 
blank during POST 




• Reseat DIMM. 

• System board 


No beep during 
POST but system 
runs correctly. 


Speaker 



LCD-Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


LCD backlight not 
working 

LCD too dark 

LCD brightness 
cannot be adjusted 
LCD contrast cannot 
be adjusted 


1. 

2. 
3. 
4. 
5. 


Reseat the LCD connector. 

LCD FPC ASM 

LCD inverter 

LCD 

System board 


LCD screen unread- 
able 

Character missing 
pels 

Screen abnormal 
Wrong color dis- 
played 


1. 

2. 
3. 
4. 
5. 


Reseat the LCD connector. 

LCD FPC ASM 

LCD inverter 

LCD 

System board 


LCD has extra hori- 
zontal or vertical lines 
displayed. 


1. 
2. 
3. 
4. 


LCD FPC ASM 
LCD inverter 
LCD 
System board 



Keyboard- Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


Keyboard (one or 
more keys) doesn't 
work. 


1 . Reseat the keyboard cable. 

2. Keyboard 

3. System board 



Indicator-Related Symptoms 



ThinkPad 240 19 



Symptom/Error 


FRU/Action in Sequence 


Indicator incorrectly 
remains off or on, but 
system runs cor- 
rectly. 


1 . Reseat the LED cable. 

2. LED cable 

3. System board 



Power-Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


Power shuts down 
during operation. 


1 . Battery 

2. AC Adapter 

3. System board 


The system will not 
power on. 


1 . Battery ASM 

2. AC Adapter 

3. System board 


The system will not 
power off. 


1 . System board 


Battery can't be 
charged. 


• Battery 

• System board 



PC Card (PCMCIA)-Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


System cannot detect 
the PC Card 
(PCMCIA) 


1. PC Card (PCMCIA) slots 
assembly 

2. System board 



Speaker-Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


Speakers make noise 
or no sound comes 
from system. 


1 . Speaker 

2. System board 


In DOS or Windows 
multimedia programs, 
no sound comes from 
the computer. 


1 . Speaker 

2. System board 



Power Management-Related Symptoms 



Symptom/Error 


FRU/Action in Sequence 


The system will not 
enter hibernation 
mode. 


1 . Keyboard (if control is from 
the keyboard) 

2. Hard disk drive 

3. System board 


The system will not 
wake up from 
hibernation mode. 


1 . Keyboard (if control is from 
the keyboard) 

2. Hard disk drive 

3. System board 



20 ThinkPad 240 



Symptom/Error 


FRU/Action in Sequence 


The system will not 
enter suspend mode 
after closing the LCD. 


1. LED Card ASM (R) 

2. System board 


Battery fuel-gauge 
does not go higher 
than 90%. 


1 . Remove battery ASM and let 
it cool for 2 hours. 

2. Refresh battery (continue 
using battery in BIOS Setup 
mode until power off, then 
charge battery). 

3. Battery 

4. System board 


System configuration 
does not match the 
installed devices. 


1 . Load Setup Defaults and 
reboot the system. 


System hangs 
intermittently. 


1 . Fan ASM 

2. System board 



Peripheral-Device-Related Symptom 



Symptom/Error 


FRU/Action in Sequence 


External display does 
not work correctly. 


System board 


USB does not work 
correctly. 


System board 


Print problems 




Run printer self-test. 
Printer driver 
Printer cable 
System board 


Serial or parallel port 
device problems 




Device driver 
Device cable 
Device 
System board 



Note: If you cannot find a symptom or an error in this list 
and the problem remains, see "Undetermined 
Problems" on page 22. 

Intermittent Problems 

Intermittent system hang problems can be caused by a 
variety of reasons that have nothing to do with a hardware 
defect, such as cosmic radiation, electronic discharge, or 
software errors. FRU replacement should be considered 
only when a recurring problem exists. 

When analyzing an intermittent problem, do the following: 

1 . Run the diagnostic test for the system board in loop 
mode at least 10 times. 

2. If no error is detected, do not replace any FRUs. 



ThinkPad 240 21 



3. If any error is detected, replace the FRU shown by 
the FRU code. Rerun the test to verify that no more 
errors exist. 

Undetermined Problems 

You are here because the diagnostic tests did not identify 
which adapter or device failed, which installed devices are 
incorrect, whether a short circuit is suspected, or whether 
the system is inoperative. Follow these procedures to 
isolate the failing FRU (do not isolate non-defective FRUs). 

Verify that the power supply being used at the time of the 
failure is operating correctly. (See "Power System 
Checkout" on page 10.) 

1 . Power off the computer. 

2. Visually check for damage. If any problems are found, 
replace the FRU. 

3. Remove or disconnect all of the following devices: 

a. Non-IBM devices 

b. Printer, mouse, and other external devices 

c. Battery ASM 

d. Hard disk drive 

e. DIMM 

f. PC Cards (PCMCIA) 

4. Power on the computer. 

5. Determine if the problem has changed. 

6. If the problem does not recur, reconnect the removed 
devices one at a time until you find the failing FRU. 

7. If the problem remains, replace the following FRUs 
one at a time. Do not replace a non-defective FRU. 

a. System board 

b. LCD panel ASM 



22 ThinkPad 240 



CE Utility Program Diskette 
Writing the VPD Data 

The EEPROM on the system board contains the Vital 
Product Data (VPD) — that is, a computer serial number 
and a system board serial number. When you replace the 
system board, restore the computer serial number using 
the VPD Data Utility in the ThinkPad CE Utility Diskette. 
The serial number label is attached to the computer. 

Flash UUID 

The EEPROM on the system board contains the Universal 
Unique ID (UUID) — that is, for Microsoft or Internet use. 
When you replace the system board using the Flash UUID 
Utility in the ThinkPad CE Utility Diskette. The UUID utility 
will automatically assign the UUID via Windows. 

Running the Diagnostics 

Use either the TrackPoint or the cursor move keys to 
interact with the tests. 

1 . Connect the external floppy disk drive to the com- 
puter. 

2. Insert the PC Doctor startup disk into the diskette 
drive. 

3. Power-on the computer. 

4. From the PC DOS 7.0 Startup Menu, select 1. 
ThinkPad 240 and press Enter. 

The PC-Doctor diagnostic program will load. 

5. At the main menu, select the test to run. 

6. Press Enter to run the test selected. 

7. After starting a test, do not press any key until 
prompted, then follow the instructions on the screen. 

8. When the test is completed, press Esc to return to 
the main menu. 

9. Select Quit/Exit Diags to exit the diagnostics utility. 



ThinkPad 240 23 



FRU Removals and Replacements 

This section contains information about removals and 
replacements. 

• Do not damage any parts. Only certified and trained 
personnel should service the computer. 

• The arrows in this section show the direction of move- 
ment to remove a FRU, or to turn a screw to release 
the FRU. The arrows are marked in numeric order, in 
square callouts, to show the correct sequence of 
removal. 

• When other FRUs must be removed before the failing 
FRU is removed, they are listed at the top of the 
page. 

• To replace a FRU, reverse the removal procedure 
and follow any notes that pertain to replacement. 

• When replacing a FRU, use the correct screw size, as 
shown in the procedures. 

Safety Notice 1 : 

Before the computer is powered on after FRU replace- 
ment, make sure all screws, springs, or other small parts, 
are in place and are not left loose inside the computer. 
Verify this by shaking the computer and listening for rat- 
tling sounds. Metallic parts or metal flakes can cause an 
electrical short circuit. 

Safety Notice 4: 

The battery can cause a fire, explosion, or severe burn. Do 
not recharge it, remove its polarized connector, disas- 
semble it, heat it above 100°C (212 °F), incinerate it, or 
expose its cell contents to water. Dispose of the battery as 
required by local ordinances or regulations. Use only the 
battery in the appropriate parts listing. Use of an incorrect 
battery can result in ignition or explosion of the battery. 

Safety Notice 8: 

Before removing any FRU, power-off the computer, unplug 
all power cords from electrical outlets, remove the battery 
ASM, and then disconnect any interconnecting cables. 

An electrostatic discharge (ESD) strap (P/N 6405959) must 
be used to establish personal grounding. 

FRU Service Procedures 

Review the following procedures before replacing any 
FRU. 



24 ThinkPad 240 



LCD FRU Replacement Notice: The tft lcd 

for the notebook computer contains over 2,359,296 thin- 
film transistors (TFTs). A small number of missing, discol- 
ored, or lighted dots (on all the time) is characteristic of 
TFT LCD technology, but excessive pixel problems can 
cause viewing concerns. The LCD should be replaced if 
the number of missing, discolored, or lighted dots in any 
background is 8 or more. 

Replacing the System Board: When you 
replace the system board, restore the computer serial 
number using the VPD Data Utility and reassign the UUID 
using the Flash UUID Utility in the ThinkPad 240 ThinkPad 
Hardware Maintenance Diskette. 

Note: Do not power off the computer while restoring the 
VPD. 

— Important Notice 

This computer uses special nylon-coated screws with 
the following characteristics: 

• They maintain tight connections. 

• They do not easily come loose, even with shock 
or vibration. 

• They need additional force to tighten. 

• They should be used only once. 
Do the following when you service this computer: 

• Have a screw kit (10L1956) available. 

• Always use new screws if you are instructed. 

• Use a torque screwdriver if you have one. 



ThinkPad 240 25 



1010 Battery ASM 

To remove the battery ASM: 
1. Slide the release lock as shown. 




2. Slide the release latch as shown. 

3. Remove the battery ASM. 

Reverse the steps described above when installing a new 
battery pack. 



26 ThinkPad 240 



1020 Hard Disk Drive 

Warning 

• Do not drop or apply any shock to the hard disk drive. 
The hard disk drive is sensitive to physical shock. 
Incorrect handling can cause damage and permanent 
loss of data on the drive. 

• Before removing the drive, have the user make a 
backup copy of all the information on the drive if pos- 
sible. 

• Never remove the drive while the system is operating 
or is in suspend mode. 

To remove the hard disk drive: 
1 . Remove the two screws from the hard disk cover. 




2. Slide the hard disk drive module as shown. 




3. Lift as shown to remove the hard disk drive module. 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.5 x 7L (2) 


Flat head, 
black 


2.5 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 27 



1030 Keyboard 

• 1010 Battery ASM 

To remove the keyboard: 
1 . Remove the three screws securing the keyboard. 




Turn the notebook over; then lift the keyboard as 
shown. 




3. Remove the keyboard stopper sheet screw. 

4. Disconnect the keyboard connector from the system 
board. Remove the keyboard from the lower case. 



28 ThinkPad 240 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 9L (3) 


Flat head, 
black 


2.5 kgf-cm 


3 


M2.5x 6I_ (1) 


Flat head, 
silver 


2.5 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 29 



1040 Modem Card 

• 1010 Battery ASM 

• 1 030 Keyboard 

To remove the modem card: 

1. Carefully release the latches on both sides of the 
modem card. 




2. Disconnect the modem cable from the connector. 

3. Gently remove the modem card. 



30 ThinkPad 240 



1050 DIMM Card 

• 1010 Battery ASM 

• 1 030 Keyboard 

To remove the memory card: 

1. Carefully release the latches on both sides of the 
memory card. 




2. Gently remove the memory card. 



ThinkPad 240 31 



1060 LCD Unit ASM 

Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 

• 1010 Battery ASM 

• 1 030 Keyboard 

Note: The Cu tape must be reseated firmly after the LCD 
unit ASM is replaced . 

To remove the LCD unit ASM: 
1 . Remove the screws as shown. 




2. Turn the notebook over; then remove the hinge 
covers. 




3. Remove the Cu tape from the FPC cable. 

4. Disconnect the LCD FPC cable from the system 
board. 

5. Remove the LCD hinge screws. 

6. Raise the upper cover enough to remove the FPC 
cable. Remove the LCD unit. 



32 ThinkPad 240 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 4L (2) 


Flat head, 
black 


2.5 kgf-cm 


5 


M2.5 x 6 L 

(4) 


Flat head, 
silver 


3.5 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 33 



1070 Upper Cover ASM 

• 1010 Battery ASM 

• 1020 Hard Disk Drive 

• 1 030 Keyboard 

• 1060 LCD Unit ASM 

To remove the upper cover ASM: 

1 . Remove the screw cover. 

2. Remove the screw. 

3. Remove the other screw as shown. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


2 


M2.0x4L (1) 


Flat head, 
black 


2.5 kgf-cm 


3 


M2.5x7L (1) 


Flat head, 
black 


2.5 kgf-cm 


4 


M2.0 X 4L 


Flat head, 
black 


2.0 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



4. Turn the notebook over; then remove the two screws. 
El 




34 ThinkPad 240 



5. Disconnect the Touchbutton cable from the system 
board. 

6. Carefully lift the upper cover to expose the speaker 
connector as shown. 

7. Disconnect the speaker cable from the main unit. 
Now you can remove the upper cover ASM from the 
base cover ASM. 




ThinkPad 240 35 



1080 Speaker ASM 

1010 Battery ASM 
1020 Hard Disk Drive 
1 030 Keyboard 
1060 LCD Unit ASM 
1070 Upper Cover ASM 

To remove the speaker: 
1 . Remove the three screws securing the speaker. 




2. Remove the securing tape from the cable. 

3. Gently lift the speaker away from the upper cover. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 3L (3) 


Flat head, 
silver 


2.5 kgf-cm 


Note: 


Make sure you use 


the correct screw f 


or replacement. 



36 ThinkPad 240 



1085 Select Button ASM 

1010 Battery ASM 
1020 Hard Disk Drive 
1 030 Keyboard 
1060 LCD Unit ASM 
1070 Upper Cover ASM 

To remove the select button ASM: 

1. Remove the three screws as shown. 

2. Remove the select button ASM from the top cover 
ASM. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.5 x 2.5L 

(3) 


Flat head, 
silver 


2.0 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 37 



1090 Cable ASM and Cable ASM LED-R 

1010 Battery ASM 
1020 Hard Disk Drive 
1 030 Keyboard 
1060 LCD Unit ASM 
1070 Upper Cover ASM 

To remove the hinge LED cable: 

1. Disconnect the LED cable, then lift it as shown. (The 
cable is fixed with double-sided tape.) 




To remove the cable ASM LED-R: 

1 . Remove the screw. 

2. Disconnect the LED board, then lift it as shown. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0x7L (1) 


Flat head, 
silver 


2.0 kgf-cm 


Note: 


Make sure you use 


the correct screw f 


or replacement. 



38 ThinkPad 240 



1100 Fan ASM 

1010 Battery ASM 

1020 Hard Disk Drive 

1 030 Keyboard 

1060 LCD Unit ASM 

1070 Upper Cover ASM 

1090 Cable ASM and Cable ASM LED-R 

Warning 

Do not apply pressure on the fan blades or hub assembly; 
doing so can damage the fan bearings. 

To remove the fan ASM: 

1. Remove the two screws securing the fan ASM. 

2. Carefully lift the fan ASM. 

3. Disconnect the cable from the system board. 




Warning 

When reassembling the fan, ensure that you insert the 
screws in the order shown in the following illustration: 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 7L (2) 


Flat head, 
silver 


2.0 kgf-cm 



ThinkPad 240 39 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


Note: 


Make sure you use the correct screw for replacement. 



40 ThinkPad 240 



1110 Modem Cable ASM 

1010 Battery ASM 
1020 Hard Disk Drive 
1 030 Keyboard 
1060 LCD Unit ASM 
1070 Upper Cover ASM 

To remove the modem cable ASM: 

• Disconnect the modem cable from the system board. 
Remove the cable as shown. 




ThinkPad 240 41 



1120 Water Channel ASM 

1010 Battery ASM 
1020 Hard Disk Drive 
1 030 Keyboard 
1060 LCD Unit ASM 
1070 Upper Cover ASM 

To remove the water channel ASM: 
• Remove the water channel ASM as shown. 




42 ThinkPad 240 



1130 System Board 

1010 Battery ASM 

1020 Hard Disk Drive 

1 030 Keyboard 

1060 LCD Unit ASM 

1070 Upper Cover ASM 

1090 Cable ASM and Cable ASM LED-R 

1100 Fan ASM 

1120 Water Channel ASM 

Note: See "Replacing the System Board" on page 25 
before proceeding. 

1. Remove the screws as shown. 




2. Turn the notebook over; remove the two screws from 
the diskette drive connector. 




Remove the screw from the PCMCIA slot. 
Remove the battery terminal screw. 
Gripping firmly as shown, separate the base cover 
around the sides from the system board. 



ThinkPad 240 43 




6. Remove the system board from the base cover ASM. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 4L (5) 


Flat head, 
black 


2.5 kgf-cm 


2 


M2.0 x 6I_ (2) 


Flat head, 
black 


2.0 kgf-cm 


3 


M2.0x4L (1) 


Flat head, 
black 


2.0 kgf-cm 


4 


M2.0x8l_ (1) 


Flat head, 
black 


2.0 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



44 ThinkPad 240 



1135 Rear Bracket 

1010 Battery ASM 

1020 Hard Disk Drive 

1 030 Keyboard 

1060 LCD Unit ASM 

1070 Upper Cover ASM 

1090 Cable ASM and Cable ASM LED-R 

1100 Fan ASM 

1120 Water Channel ASM 

1130 System Board 

Note: See "Replacing the System Board" on page 25 
before proceeding. 

1 . Remove the six hexagonal studs as shown. 




2. Remove the microphone. 

3. Remove the rear bracket. 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.5 x 4.5L 
(6) 


Hex head, 
silver 


4.0 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 45 



1140 PCMCIA Slots 

1010 Battery ASM 

1020 Hard Disk Drive 

1 030 Keyboard 

1060 LCD Unit ASM 

1070 Upper Cover ASM 

1090 Cable ASM and Cable ASM LED-R 

1 1 00 Fan ASM 

1120 Water Channel ASM 

1130 System Board 

Warning 

Special care must be taken when disconnecting the 
PCMCIA card not to cause a short or damage the con- 
nector. 

To remove the PCMCIA slots: 
1. Remove the screw securing the PCMCIA slot board. 




2. Use a flat-bladed screwdriver to disconnect the 
PCMCIA card from the connector. 

3. Carefully remove the PCMCIA card. 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0x7L (1) 


Flat head, 
silver 


2.0 kgf-cm 


Note: 


Make sure you use 


the correct screw f 


or replacement. 



46 ThinkPad 240 



1150 LCD Bezel ASM 

• 1010 Battery ASM 

1 . Remove the screw cap covers. 

2. Remove the screws as shown. 




3. Gripping as shown, remove the LCD bezel. 

4. The LCD latches must be opened as shown to 
remove the bezel. 




5. Remove the bezel from the LCD unit. 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


2 


M2.5 x 5L (2) 


Flat head, 
black 


2.5 kgf-cm 


2A 


M2.5 x 5L (2) 


Flat head, 
black 


1 .5 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 47 



1160 LCD Inverter ASM 

• 1010 Battery ASM 

• 1150 LCD Bezel ASM 

To remove the LCD inverter ASM: 

1. Disconnect the flex cable from the inverter card. 

2. Disconnect the FPC cable from the inverter card. 




3. Remove the inverter card. (The inverter card is fixed 
to the rear cover with double-sided tape.) 



48 ThinkPad 240 



1170 LCD Panel ASM (LCD Type A and 
B) 

Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 

• 1010 Battery ASM 

• 1 030 Keyboard 

• 1150 LCD Bezel ASM 

• 1160 LCD Inverter ASM 

To remove the LCD Panel: 
1 . Remove the screws as shown. 




2. Turn the notebook over; remove the CU tape and dis- 
connect the FPC cable. 

3. Remove the four screws securing the LCD Panel. 




4. Lift the top cover enough to pass the FPC connector 
through. 



ThinkPad 240 49 




5. Remove the LCD panel. 



Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.0 x 4L (2) 


Flat head, 
black 


2.5 kgf-cm 


3 

(LCD 
Type 
A) 


M2.5 x 4L (4) 


Flat head, 
silver 


3.0 kgf-cm 


3 

(LCD 
Type 
B) 


M2.0 x 4L (4) 


Flat head, 
silver 


3.0 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



50 ThinkPad 240 



1180 LCD FPC ASM (LCD Type A) 

Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 

1010 Battery ASM 

1 030 Keyboard 

1150 LCD Bezel ASM 

1160 LCD Inverter ASM 

1170 LCD Panel ASM (LCD Type A and B) 
Note: When replacing the flex cable in the following pro- 
cedure, the labelled face of the cable must face 
away from the LCD panel. 

1 . Remove the tape from the FPC cable. 

2. Disconnect the FPC connector from the LCD panel. 




3. Disconnect the flex cable from the LCD panel. 



ThinkPad 240 51 



1185 LCD FPC ASM (LCD Type B) 

Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 

1010 Battery ASM 

1 030 Keyboard 

1150 LCD Bezel ASM 

1160 LCD Inverter ASM 

1170 LCD Panel ASM (LCD Type A and B) 

Remove the tape from the FPC cable. 

Open the fasteners on the FPC cable holder. 




3. Disconnect the FPC connector from the LCD panel. 



52 ThinkPad 240 



1190 Hinge ASM 

• 1010 Battery ASM 

• 1 030 Keyboard 

• 1060 LCD Unit ASM 

• 1150 LCD Bezel ASM 

1. Remove the screws as shown. 

2. Remove the hinge ASM. 




Step 


Size (Quan- 
tity) 


Head & 
Color 


Torque 


1 


M2.5 x 4L (2) 


Flat head, 
silver 


3.5 kgf-cm 


Note: Make sure you use the correct screw for replacement. 



ThinkPad 240 53 



Computer Parts Listing 




Index 


Description 


FRU 
Number 


a — 
d 


See MISC PARTS list 


10L1955 


1 


HINGE CAP L/R 


10L1954 


2 


UPPER COVER ASM 


10L1944 


3 


REAR BRACKET 


10L1952 


4 


LED CARD ASM (L) 


10L1303 


5 


SERIAL/VGA CAP 


10L1951 


6 


STD BATTERY PACK 


02K6606 


7 


PCMCIA SLOT 


10L1945 


8 


DISKETTE DRIVE CONNECTOR 
LID 


10L1953 


9 


TRACKPOINT CAP 


84G6536 


10 


See Keyboard list 




11 


SELECT BUTTON ASM 


10L1958 



54 ThinkPad 240 



Index 


Description 


FRU 
Number 


12 


FAN ASM 


10L1957 


13 


SPEAKER ASM 


02K6307 


14 


LED CARD ASM (R) 


10L1304 


15 


SYSTEM BOARD ASM 32 MB 
(Model 1) 


10L1302 


15 


SYSTEM BOARD ASM 64 MB 
(Model 2) 


30L2766 


15 


SYSTEM BOARD ASM 64 MB 
(Model 3) 


08K3426 


15 


SYSTEM BOARD ASM 64 MB 
(Model 4) 


08K3143 


16 


MODEM CARD ASM 


10L1305 


17 


BASE COVER ASM 


10L1946 




BASE COVER ASM PRC 


10L1948 




BASE COVER ASM Korea 


10L1949 


18 


HARD DISK DRIVE ASM 3.2 GB 
(Model 1) 


05K9117 




HARD DISK DRIVE ASM 6.4 GB 
(Model 2) 


05K9119 




HARD DISK DRIVE DOOR 


10L1950 



Description 


FRU 
Number 


AC ADAPTER 




AC Adapter 56W (2 PIN) 


02K6554 


AC Adapter 56W (2 PIN) 


02K6548 


AC Adapter 56W (3 PIN) 


02K6555 


AC Adapter 56W (3 PIN) 


02K6550 


KEYBOARD 




KBD ASM US English 


02K6302 


KBD ASM Japanese 


02K6303 


KBD ASM Traditional Chinese 


02K6304 


KBD ASM Korean 


02K6305 


KBD ASM Canadian French 


02K6306 


KBD ASM UK English 


02K4938 


KBD ASM German 


02K4939 


KBD ASM French 


02K4940 


Miscellaneous 




Screw Kit 


10L1956 


MODEM CABLE ASM INTERNAL 


05K2860 


TELEPHONE CABLE US 


27L0478 


TELEPHONE CABLE Australia 


27L0479 



ThinkPad 240 55 



Description 


FRU 
Number 


TELEPHONE CABLE UK 


27L0480 


TELEPHONE CABLE Germany 


27L0481 


TELEPHONE CABLE France 


27L0482 


32 MB DIMM 


42H2819 


64 MB DIMM 


10L1313 


128 MB DIMM 


01K1153 


EXTERNAL DISKETTE DRIVE CABLE 


12J1711 


EXTERNAL DISKETTE DRIVE ASM 


05K8989 
05K8990 


LARGE BATTERY 


02K6607 


MISC PARTS 

(a) MODEM DOOR 

(b) SHUTTER (PCMCIA) 

(c) SPRING SHUTTER 

(d) WATER CHANNEL 

(e) FPC HOLDER (upper) 

(f) FPC HOLDER (lower) 

(g) HOOK KNOB - R 
(h) SPRING HOOK - R 
(i) HOOK KNOB - L 

(j) SPRING-HOOK - L 


10L1955 


Others 




Power cord (Japan 2 PIN) 


13H5273 


Power cord (Argentina, Australia, Papua New 
Guinea, New Zealand, Paraguay, Uruguay) 


76H3514 


Power cord (Bahamas, Barbados, Bermuda, 
Bolivia, Canada, Cayman Islands, Colombia, 
Costa Rica, Dominican Republic, Ecuador, El 
Salvador, Guatemala, Guyana, Haiti, 
Honduras.Jamaica, Korea (South), Mexico, 
Netherlands, Antilles, Nicaragua, Panama, 
Peru, Philippines, Saudi Arabia, Suriname, 
Taiwan, Trinidad (West Indies), U.S.A., 
Venezuela) 


76H3516 


Power cord (Austria, Belgium, Bulgaria, 
Czech Republic, Egypt, Finland, France, 
Germany, Greece, Hungary, Iceland, 
Indonesia, Netherlands, Norway, Poland, 
Portugal, Romania, Slovakia, Spain, Sweden, 
Turkey, former Yugoslavia) 


76H3518 


Power cord (Denmark) 


76H3520 


Power cord (Bangladesh, Pakistan, South 
Africa, Sri Lanka) 


76H3522 



56 ThinkPad 240 



Description 


FRU 
Number 


Power cord (Abu Dhabi, Albania, Antigua, 
Bahrain, Brunei, Dubai, Fiji, Hong Kong, 
India, Ireland, Kenya, Kuwait, Macao, 
Malaysia, Nigeria, Oman, People's Republic 
of China, Qatar, Singapore, United Kingdom) 


76H3524 


Power cord (Switzerland) 


76H3528 


Power cord (Israel) 


76H3532 


Power cord (Chile, Italy) 


76H3530 


Power cord (Korea) 


76H3535 


Power cord (PRC) 


02K0539 



ThinkPad 240 57 



LCD Unit Parts Listing (LCD Type A) 




Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 



Index 


Computer 


FRU 
Number 


e — j 


See MISC PARTS list 


10L1955 


1 


LCD BEZEL ASM 


10L1941 




LCD BEZEL ASM Korea 


10L1942 


2 


LCD UNIT-TFT 10.4-inch 


05K9523 


3 


LCD CABLE ASM 


05K2859 


4 


HINGE ASM L/R 


10L1943 


5 


LCD REAR COVER ASM 


10L1939 




LCD REAR COVER ASM Korea 


10L1940 




LCD REAR COVER ASM Korea 
(Hitachi panel) 


08K5925 


6 


INVERTER CARD ASM 


10L1306 



58 ThinkPad 240 



LCD Unit Parts Listing (LCD Type B) 




Note: Refer to "ThinkPad 240 Hardware Maintenance 

Manual" on page 1 for information on LCD Type A 
and LCD Type B panel designations. 



Index 


Computer 


FRU 
Number 


e — i 


See MISC PARTS list 


10L1955 


1 


LCD BEZEL ASM 


10L1941 




LCD BEZEL ASM Korea 


10L1942 


2 


LCD UNIT-TFT 10.4-inch 


05K9589 


3 


LCD CABLE ASM 


27L0489 


4 


HINGE ASM L/R 


10L1943 


5 


LCD REAR COVER ASM 


08K5820 




LCD REAR COVER ASM Korea 


10L1940 




LCD REAR COVER ASM Korea 
(Hitachi panel) 


08K5925 


6 


INVERTER CARD ASM 


10L1431 




Service Tools 


Description 


FRU No. 


Diagnostic Diskette 


N/A 


CE Utility Diskette 


N/A 



ThinkPad 240 59 



Description 


FRU No. 


Tri-Connector Wrap Plug 


72X8546 


PC Test Card 


35G4703 


Audio Wrap Cable 


66G5180 


Screwdriver Kit 


95F3598 


USB Parallel Test Cable 


05K2580 


Torque Screwdriver 


05K4695 


5 mm Socket Wrench 


05K4694 


Screwdriver 


27L8126 



60 ThinkPad 240 



Notices 

References in this publication to IBM products, programs, 
or services do not imply that IBM intends to make these 
available in all countries in which IBM operates. Any refer- 
ence to an IBM product, program, or service is not 
intended to state or imply that only IBM product, program, 
or service may be used. Subject to IBM's valid intellectual 
property or other legally protectable rights, any functionally 
equivalent product program, or service may be used 
instead of the IBM product, program, or service. The evalu- 
ation and verification of operation in conjunction with other 
products, except those expressly designated by IBM, are 
the responsibility of the user. 

IBM may have patents or pending patent applications cov- 
ering subject matter in this document. The furnishing of 
this document does not give you any license to these 
patents. You can send license inquiries, in writing, to: 

IBM Director of Licensing 

IBM Corporation 

500 Columbus Avenue 

Thomwood, NY 10594 

U.S.A. 



Trademarks 

The following terms are trademarks or service marks of 
IBM Corporation in the United States and other countries: 

IBM 

PS/2 

ThinkPad 

TrackPoint 

TrackPoint IV 

The following terms are trademarks or service marks of 
other companies as follows: 

Intel Intel Corporation 

Mylar E.I. Du Pont de Nemours and Company 

PCMCIA Personal Computer Memory Card Interface 

Association 
Pentium Intel Corporation 



ThinkPad 240 61 



Part Number: 09N8590 



Printed in U.S.A.